The Ron Conlon wind deflector

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AriK
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Your car is a: 1979 Fiat Spider
Location: Montreal Canada

The Ron Conlon wind deflector

Post by AriK »

Back in the day before the wind deflector was produced by everyone, Ron Conlon from the "other forum" created one that was modest, non-intrusive and easy to remove. His instructions can be found here:

http://www.mirafiori.com/faq/content/wi ... break.html

I ilike the look. Clarity through the rear-view is favorable so i copied it and created it with different mounting hardware instead of straps. I know windscreens can be had for quite cheap these days but i wanted to create it using local sources. (Sergio you asked for info) here's what i did:


I used Lexan MR10 grade which is scratch resistant. It's what motorcycles use as windscreens. Plexiglass is half the price but is not shatterproof, so avoid plexiglass, you don't want your work wasted by cracking at the mounting points.
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You do not want to go too high with this, 12 inches is enough to keep conversation with your passenger at high speed and enough to keep that cool evening draft from slapping the back of your neck. Too wide and you'll need to make additional mods for seatbelt clearance. Besides, the bigger & bulkier the windscreen, the more your seatback will get tugged by the wind. (If i were to do this again i'd go 13 inches high, the top edge would line up better with the top of my rearview, but it all depends on your height and how you sit.)
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Brackets slip into the mounting points of the headrests. Measure carefully.
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Washers (3/8) can be glued on or tacked on by welding if you're equipped and careful. The hole in my bracket was oval, you need the least play possible to avoid movement and squeaking at speed.

The brackets came from Ikea Wardobe Solution you'd need to have these numbers cross-referenced by Ikea.
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I got the Lexan cut by a glass cutter after tracing the shape, however his finish was amateurish. I went over the contour repeatedly by dremel, then by hand starting at 80 grit and gradually higher. At 400 grit i switched over to watersand, then proceded to 1000, 1500, 2000, 3000, then a polishing compound to get a shiny edge. Exactly what we do to restore faded plastic headlight lenses because they are made of... you guessed it, Lexan, or polycarbonate. Peel off the protective paper at the very end after the unit is installed on your headrests. Do not use ammonia-based cleaners (windex), use google to find the appropriate cleaners for this material.
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It's one more addition in preparation for that bad-ass drive to FFO (in addition to feeling creative).
Ron Conlon, i don't know if you are still around or if you still drive a Fiat, but this is one more example that your idea still lives on in one form or another. Thank you.
Last edited by AriK on Sun Feb 04, 2018 5:53 pm, edited 1 time in total.
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azruss
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Your car is a: 80 Fiat 2000 FI

Re: The Ron Conlon wind deflector

Post by azruss »

I have a clear plastic insert in my windscreen in the middle so i can see through it with the rear view mirror. When the angle is right, the sunlight reflects off of it like a mirror, blinding drivers in front of me. We have all seen this effect with flat glass camper shells. can't imagine how drastic this effect would be with a full screen.
vandor
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Your car is a: 1971 124 Spider
Location: Texas, USA

Re: The Ron Conlon wind deflector

Post by vandor »

Neat! Yes, Ron is still around, he still drives his 79 Spider, but since he's gotten into curling he has not been on the forums much. Around 1998 he, Delmer and I were the original founding members of Roamin' Chariots, the Oklahoma chapter of FLU/FCA.

I made a similar wind deflector, but mine is not nearly as nicely finished as yours, and I simply drilled 2 holes on each side and tied it to the headrest posts with elastic bands. Took only a minute to install, and 5 seconds to remove :-)
Csaba
'71 124 Spider, much modified
'17 124 Abarth, silver
http://italiancarclub.com/csaba/
Co-owner of the best dang Fiat parts place in town
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spiderdan
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Your car is a: 1968 124 Sport Spider
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Re: The Ron Conlon wind deflector

Post by spiderdan »

Great job Ari
That will be a nice addition on your FFO trip.
Now if only I had headrests... :wink:
Dan
1968 124 Sport Spider
"Angelina"
2015 Toyota Camry XSE (hers)
2016 Jeep Wrangler Sahara Unlimited (cottage toy)
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AriK
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Re: The Ron Conlon wind deflector

Post by AriK »

Haven't noticed any issues with sun glare but then again i have it only since the beginning of driving season. I never seem to have been blinded by any motorcycles as their windscreens are angled up a bit and i can say as much for mine. The angle of the rearview mirror is different than the angle of the wind deflector. That said, i do need to get used to the reflection of my sun visors fluttering in the rearview as well as the reflection of trees. And i need not to forget body checking it after i shift into reverse :oops:
Csaba, if you still communicate with RC, say "cheers!"
DieselSpider
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Your car is a: 1978 124 Spider with Isuzu Turbo Diesel

Re: The Ron Conlon wind deflector

Post by DieselSpider »

AriK wrote:Back in the day before the wind deflector was produced by everyone, Ron Conlon from the "other forum" created one that was modest, non-intrusive and easy to remove. His instructions can be found here:

http://www.mirafiori.com/faq/content/wi ... break.html

I ilike the look. Clarity through the rear-view is favorable so i copied it and created it with different mounting hardware instead of straps. I know windscreens can be had for quite cheap these days but i wanted to create it using local sources. (Sergio you asked for info) here's what i did:


Image
I am considering just some mesh velcro'd to my roll bar myself to see if it makes a difference as the high back racing seats on mine appear to do a good job on their own but....

I am interested if anyone knows of a source for the luggage rack in the picture or something similar in stainless or chrome. Mine was removed by a previous owner and appears to have been of the type in the picture however with 5 slats instead of 4 since there are 5 sets of holes in the trunk lid spaced across it.
rconlon

Re: The Ron Conlon wind deflector

Post by rconlon »

Thank you for the nice comments. My deflector still works fine and I use it for longer trips in my Spider. The less than rigid straps seem to prevent cracking. Low sun will reflect forward. A mesh on the roll bar works very well. Also a pair of old panty hose stretched across the head rests may look odd but will work. Ha!

Cheers
Ron
AriK
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Re: The Ron Conlon wind deflector

Post by AriK »

Hi Ron, welcome to the forum!
It was a project that i actually enjoyed doing and i got a helluva lot of satisfaction with the right bracketry. It was solely done for the long hours on my FFO trip and it was intended to be removed for my local driving. To tell you the truth i fell in love with it so much that it stayed on ever since. The fact that it's Lexan means that it wont crack and i have body checked it numerous times when shifting in reverse. I just keep forgetting that it's there.
I never have trouble with glare other than seeing trees and clouds reflecting off it when i use the rearview.
It's a thanks to you for the idea and i feel that i perfected it.
Cheers!
Jimb
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Re: The Ron Conlon wind deflector

Post by Jimb »

Can you flip one seat forward?
Jim
AriK
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Re: The Ron Conlon wind deflector

Post by AriK »

No. Both my seats are unlocked, so both will flip forward at the same time.
One downside is that you don't want a passenger jamming his seat back. They both have to be "fairly" side by side.
DieselSpider
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Joined: Wed Dec 24, 2014 10:21 pm
Your car is a: 1978 124 Spider with Isuzu Turbo Diesel

Re: The Ron Conlon wind deflector

Post by DieselSpider »

Still have not found a source for that style luggage rack. Does anyone know where something similar can be had? I really am not looking forward to taking a copper spoon and welding those ten holes up. Right now I just have some rubber bump stops in the holes to keep the trunk dry.
rconlon

Re: The Ron Conlon wind deflector

Post by rconlon »

http://www.prolineracks.com/car-deck.html

Try theses replacement trunk bars. Miata used some early on as factory accessories.
Also door protection strips are available to cover the holes and look right.
Cheers
Ron
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